If you’ve ever had a stripped Allen bolt, you know the frustration of trying to remove it. A stripped Allen bolt is one of the most difficult types of screws to remove, and all too often, you end up damaging or even breaking it in your attempt. The good news is that, with the right tools, techniques, and a bit of patience, you can remove a stripped Allen bolt without causing any further damage. Read on for some helpful tips on how to remove a stripped Allen bolt.
What is an Allen Bolt?
An Allen bolt, also known as a hex head or hex key screw, is a type of screw that is driven into place with an Allen wrench. It has a hexagonal-shaped head with a small indentation in the center. This indentation is where the Allen wrench fits, allowing you to turn the bolt. Allen bolts are often used in items because they are more secure than other types of screws.
Why Are Allen Bolts Stripped?
Allen bolts can become stripped for a few different reasons. If the bolt is not driven in straight, it can create a jagged surface on the head, making it difficult to turn with an Allen wrench. Over-tightening the bolt can also cause it to become stripped, as can using the wrong size Allen wrench. Finally, corrosion can cause the indentation in the center of the head to become too small for the wrench to fit.
What You Need
To remove a stripped Allen bolt, you will need a few basic tools. First, you will need an Allen wrench that fits the indentation in the head of the bolt. If this is not available, a standard Phillips screwdriver will work. You will also need a pair of pliers, a hammer, and a bit of penetrating oil.
Step 1: Apply Penetrating Oil
Before attempting to remove the bolt, it is important to apply some penetrating oil to the area. This will help to loosen the bolt and make it easier to turn. Let the oil sit for at least 10 minutes before attempting to turn the bolt.
Step 2: Attempt to Turn the Bolt
Once the oil has had a chance to do its job, try turning the bolt with the Allen wrench. If the bolt does not turn, try using a Phillips screwdriver. If it still does not turn, proceed to the next step.
Step 3: Use Pliers
If the bolt still won’t turn, your next step is to use a pair of pliers. Grip the head of the bolt with the pliers and attempt to turn it counter-clockwise. If it still won’t turn, proceed to the next step.
Step 4: Hammer and Chisel
If all else fails, you may need to resort to using a hammer and chisel. Place the chisel on the head of the bolt and give it a few light taps with the hammer. This should loosen the bolt enough for you to turn it with the pliers. If it still does not turn, you may need to use a drill and bit to drill out the bolt.
Conclusion
Removing a stripped Allen bolt can be a frustrating experience. With the right tools, techniques, and a bit of patience, however, it is possible to remove the bolt without causing any further damage. Use these tips to help you remove a stripped Allen bolt quickly and easily.